2.Wooden Cllimbing Brushes--Specialized Craftsmanship - Punching and Glue Implantation Techniques

2.Wooden Cllimbing Brushes--Specialized Craftsmanship - Punching and Glue Implantation Techniques

In the manufacturing process of wooden brushes, the hair implantation technique plays a crucial role. It not only determines the service life of the brush but also directly affects the user's experience. We specialize in two techniques: glue implantation and punching implantation, to ensure that each brush meets the highest quality standards.

 

Glue Implantation Technique

We employ an advanced glue implantation technique using premium-quality glue to implant the bristles in a solid block. This technique ensures a bristle length of 17-20cm, high density, and exceptional durability. Although the cost is relatively higher, we insist on manual polishing to achieve smooth edges, providing users with a comfortable grip.

 

Advantages:

The premium-quality glue ensures that the bristles are less likely to fall out, significantly extending the brush's lifespan.

The sturdy and durable bristles can effortlessly handle cleaning and maintenance tasks.

 

Punching Implantation Technique

The punching implantation technique combines the advantages of machinery and manual labor. First, the machine punches precise holes, ensuring uniform hole sizes. Then, the human operator fits the bristles into the holes by sections, making the bristle distribution even and preventing them from falling out in large chunks. The bristle length is controlled between 14-17cm, balancing performance and cost.

 

Advantages:

The combination of machinery and manual labor ensures both efficiency and quality.

The adaptation of bristle quantity to hole size results in moderate bristle stiffness, meeting daily climbing and other needs.

 

The Advantages of Our Product:

Strict Material Selection: We select high-quality beechwood as the raw material, using solid blocks instead of splicing, ensuring the brush's sturdiness and durability.

Excellent Brush Handle: The brush handle undergoes size inspection, weight testing, and other screening processes to ensure that each brush meets the standards.

Premium Bristles: We insist on using natural boar bristles, refusing synthetic bristles, to ensure the brush's sturdiness, durability, and natural environmental friendliness.

Precise Hair Implantation: We use premium-quality glue for hair implantation, ensuring that the bristle quantity matches the hole spacing, making the bristles wear-resistant and durable.

Fine Repair: We combine machinery and manual labor for bristle repair, with the machine precisely flattening the bristles, and human operators clearing stray bristles, significantly reducing the defect rate.

Strict Quality Inspection: We employ a bristle-pulling method for strict quality inspection, screening out defective products.

We firmly believe that only by crafting each brush with care can we earn the trust and recognition of users. We look forward to working with you to create a better future!

 

Bristle Embedding Techniques

Price

Brush handle

Brush hair

Polishing Technique

Bristle Embedding Techniques

Bristle Hardness

Glue-injection

High

High Quality Beech Wood
Sturdy & Durable
Natural Wood Aesthetics
High breathability
Single Piece Wood

17-20CM

Hand Polished
Smooth rounded edges

High Quality Glue
Single piece embedment

Hard

Hole Punch

Inexpensive

14-17CM

Machine Polished
Sampled Quality Assurance

Precision Machine Hole-Punch

Medium

 

 

Our Brushes

Manufactured In-house

Precision Made

Natural Boar Hair

Hairs are precision machined to the same height

Manual QA; Removing Stray Hairs

Brushes can be personalized to your liking

QA Testing

Other brush hair color/material are available

Value

Rigorous QA

Our Engineers can give you accurate CAD model

Bristle Embedment Testing

 

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